The SD 1036 is the original model of TRANCO core-winding machines. Its small footprint and flexible options make it an ideal solution for most core-winding applications.
SD 1036 Features
- Maximum Winding Speed: 400 Feet (121.92m) per minute
- Cut thickness: .007 to .014 inches (.1777mm – .356mm)
- Cutting Width: 3 inches (76mm) up to 10.5 inches (266mm)
- Minimum I.D.: 5 inches (114mm)
- Maximum O.D.: 36 inches (915mm)
- Max Core weight: 850lbs (385kg)
- Dimensions: 95” H, 108” W, 46” D
OPTIONAL FEATURES:
- 1.5 to 3 inch Narrow Strip Width Adapter Pkg.
- 3.5 inch I.D. (requires Narrow Strip Width Adapter Pkg.)
- Manual safety door
- Fully automatic safety door
- Light curtain
- Dual cut capability
The TRANCO Model SD 1036 is a heavy-duty transformer winding machine for transformer manufacturers with a minimum inside diameter of 4.5 inches (114mm) up to a maximum of 36 inches (915mm) outside diameter.
SD 1036 Complete Specifications
- Two servo operation
- Full PLC motion control system with the ability to add up to 2 more servo drives
- Fused at 40 amps
- Dual Safety Hand Pads (used to operate the machine in manual mode)
- Memory for recipes (can be held in HMI or PLC motion control)
- 10” Touchscreen HMI
- Ethernet connectivity for online support
- Individual IP address available
- Distributed Gap Cores
- Flare Core (Diverging)
- Concentric Cores (Allen-Bradley ONLY)
- Zig-Zag Cores
- Flare Cores
- Machine “STOP” set to either finished diameter, number of sheets or finished weight
- Programmable overlap of the final cut
- Programmable to finished angle (for Tig welding or strapping)
- Sheets/Group can be set to any number
- Sheets/Group automatic increase
- HMI with continuous monitoring and display of BUILD, SPEED, CYCLE TIME, WEIGHT and number of SHEETS while the machine is in RUN mode
- Additional displays are available at the customer’s request
- Additional module space to allow for expandability of discrete I/O for future sensors & controls
- Ability to interface with external safety devices
- 400ft/minute speed capability (based on strip width and thickness)
- Winding speed increase/decrease in increments of 5ft/per min.
- Any number of books of Gaps can be increased in size to help with the forming process
- Toroid wraps can be added at beginning of the cycle to help with the forming process
- Wrap up turns (optional: additional Toroid wraps can be added to the finished Core)
- Capable of dual strip widths (additional cost)
- First gap sizing adjustment capability
- Speed compensation (ability to maintain approximate gap position when winding speed is changed)
- Gap Offset variable adjustment (allows the operator to adjust the spacing between gap start positions)
- Gap Size variable adjustment (allows the operator to adjust the gap size as per Core specs)
- Density Adjustment (operator can adjust Density setting for correct weight parameters)
- Local language programmable on HMI (translation to be provided by customer)
- Prewired for multiple safety inputs (Light curtains, safety mats Etc)
- Prewired for Dereeler fault (If dereeler faults out, Tranco machine will stop simultaneously)
- Ethernet connectivity for online support.
- Access for diagnostics by way of an Ewon device.
- Production reports are available through the Ewon device
- Alarm emails available. (These can be sent to Supervisors or Maintenance)
- Live screen viewing is available through the Ewon
- Air Conditioned Console.
- High-Speed Servo Shear (Steel engagement time, 10ms)
